Winding: Dynamic simulations ensure optimal material usage and production speed by accurately modeling the mechanical processes involved. This includes the precise winding into the cell structure. These simulations help in minimizing material waste and ensuring consistency in cell performance.
Z-Folding and Laminating: Precise modeling and optimization of these complex steps involve simulating the mechanical and thermal processes during folding and laminating the electrode and separator layers. This ensures uniform layer formation, critical for the battery's performance and longevity.
Automation: Optimize automated production lines by simulating workflows, including robotic handling, to identify and resolve bottlenecks for efficient production.
Process Control: Achieve adjustments and predictive maintenance through detailed simulations, ensuring consistent product quality by quickly correcting deviations.
Final Assembly and Testing: Simulate the assembly of battery modules and packs to identify issues and optimize procedures, ensuring every product meets quality standards.
Component Sizing and Load Analysis: Accurately determine loads on components, such as gearboxes, for precise sizing and durability through comprehensive simulations of the entire manufacturing process.
Control Algorithms: Include control algorithms in simulations to dynamically adjust speeds and manage complex mechanical systems, optimizing production line efficiency and precision.
Non-Linear Finite Element Modeling: Utilize non-linear finite element modeling of sheet materials to generate accurate process forces, crucial for understanding and optimizing mechanical behaviors during production.
